Matakai a cikin Tsarin Marubucin Tire don Gwangwani Mai Guda Uku:
Dangane da kididdigar da ba ta cika ba, jimillar damar samar da gwangwani a duniya ya kai kusan gwangwani biliyan 100 a duk shekara, tare da kashi uku cikin hudu na amfani da fasahar waldadi guda uku. Rabon kasuwa na gwangwani guda uku ya bambanta sosai da yanki.
● Arewacin Amurka: A cikin jimillar gwangwani biliyan 27 na abinci, fiye da biliyan 18 gwangwani ne guda biyu.
● Turai: Gwangwanayen abinci biliyan 26 suna amfani da fasaha guda uku, yayin da kashi biyu da ke girma ya kai gwangwani biliyan 7 kawai.
● Kasar Sin: Kusan gwangwani abinci ya kai gwangwani biliyan 10.
Shin masana'antun za su iya zaɓar fasaha mai sassa uku don dalilai da yawa, mafi mahimmanci shine sassaucin ra'ayi don daidaita buƙatun abokin ciniki daban-daban don girman iyawa da girma. Idan aka kwatanta da manyan masu kera gwangwani biyu na Draw & Wall Ironed (DWI), masana'antun guda uku na iya sauƙin canza injin walda da kayan aikin da ke da alaƙa don daidaitawa da samar da buƙatun gwangwani tare da tsayi daban-daban da diamita.
Shekaru da yawa, duka fasahohin biyu sun cika manufarsu. Koyaya, fasahar yanki uku ta ci gaba da bin ingantaccen samarwa da damar yin nauyi. Soudronic ya furta cewa idan abokan ciniki suna neman damar sauƙi, gwangwani guda uku na iya cimma shi. Ma'auni na 500g guda uku na iya samun kaurin jiki na 0.13mm da ƙarshen kauri na 0.17mm, yana auna 33g. Sabanin haka, kwatankwacin DWI na iya yin nauyi 38g. Duk da haka, ba za a iya ɗauka cewa gwangwani guda uku suna da ƙananan farashi ba tare da cikakken bincike ba.
Rage nauyin nauyi yana da mahimmanci ga masana'antun: farashin da ake amfani da su, kamar tinplate don jiki da ƙarewa, tare da sutura, lissafin 75% na jimlar farashin. Koyaya, tsarin rage nauyi ya bambanta tsakanin masana'anta guda uku da guda biyu: yanki mai sauƙi mai sauƙi zai iya zama mai rahusa amma yana da wahala a iya ɗauka, yayin da tsarin D&I a zahiri ya haɗa da bakin ciki, yana ba da yanayin yanayin nauyi.
Welders Masu Saurin Saurin Kawo Samar da Kaya Uku Kusa da Gudun Aluminum guda Biyu.
Duk da wannan, iya aiki guda uku na iya kaiwa matakan da ba a taɓa yin irinsa ba. Shekaru biyu da suka gabata, Soudronic ya ƙaddamar da layin walda wanda ya yi iƙirarin samar da daidaitattun gwangwani 1,200 (diamita 300mm, tsayin 407mm) a minti ɗaya. Wannan gudun yana kusantar matsakaicin saurin gwangwani 1,500 a cikin minti daya don layin abinci na DWI.
Makullin wannan gudun yana cikin tsarin ciyar da wayar tagulla wanda ke ba da damar saurin walda har zuwa mita 140 a cikin minti daya - gudun da jikin na'urar ke wucewa ta cikin na'ura. Wata sabuwar dabara ita ce amfani da fasahar zura kwallaye a cikin tsohon sashin mai yin jiki don dogayen gwangwani abinci. Jiki biyu masu tsayi iri ɗaya suna welded tare, suna ƙaruwa da sauri ta hanyar rage rata tsakanin gwangwani akan na'ura. An raba gwangwani tagwaye daga baya a kan layi. Gudanar da tsari akan walda, amfani da makamashi, kwararar tinplate, da sarrafa layi duk suna ba da gudummawa ga haɓaka ingantaccen layin.
Ba da daɗewa ba bayan halarta a karon a cikin 2014, masana'antar kiwo Friesland Campina NV ta zama abokin ciniki na farko da ya sanya irin wannan layin a masana'antar gwangwani a Leeuwarden, Netherlands. Da yake waɗannan sun kasance ƙananan gwangwani na madara, ana iya ƙara ƙarfin zuwa gwangwani 1,600 a minti daya.
Bayan haka, Heinz ya shigar da irin wannan layin mai sauri a wurin sarrafa gwangwani na Kitt Green, na Burtaniya, wanda ke ba da gwangwani biliyan daya a shekara don waken da aka toya da kayayyakin taliya daban-daban.
Jakob Guyer, Shugaba na Soudronic AG, ya lura cewa Heinz ya kimanta duka fasaha guda uku da DWI guda biyu a hankali don wannan sabon saka hannun jari. A bayyane yake, fasahar guda uku ta kasance mai gasa sosai a kasuwa saboda ingancinta. Sauran abokan ciniki a duk duniya, a Turai, Latin Amurka, da Asiya, sun cimma matsaya ɗaya.
Werner Nussbaum na Soudronic yayi cikakken bayanin layin: "Dukkan layin an tsara shi Soundronic AG girma, ciki har da Ocsam TSN blank cutter da TPM-S-1 tsarin canja wuri ciyar da Soucan 2075 AF welder. Ana yin waldar jikin tagwaye ta amfani da fasahar zura kwallaye, tare da rabuwa da ke faruwa akan mahaɗar Can-o-Mat. Tsarin canja wuri mai sauri yana amfani da kayan aikin Mectra da tsarin Can-o-Mat wanda reshen Soudronic Cantec ke bayarwa. Ikon layi wani muhimmin sashi ne na tsarin Unicontrol a cikin walda."
Idan aka kwatanta da layukan DWI, wannan layin guda uku yana cin ƙarancin abu, gami da tarkacen samarwa. Bugu da ƙari, saka hannun jari don wannan babban layi mai sauri uku yana da ƙasa sosai.
Ingancin Samar da Kaya-Uku Ya Kai Matakan da Ba a taɓa yin irinsa ba
Ƙididdigewa tare da 3 sau a kowace rana, 30 mintuna tsaftacewa a kowane motsi, sau ɗaya don kiyayewa kowane kwanaki 20, da kuma sake dawowa kowane kwanaki 35 (ban da hutu), yawan adadin canje-canje a kowace shekara ya kai 940. Soudronic ya kiyasta cewa layin da ke gudana a 1,200 cpm tare da 85% inganci na iya cimma nasarar 40 na shekara-shekara.
Shin masana'antun za su iya ci gaba da saka hannun jari a cikin gwangwani abinci guda uku a duniya. An shigar da layukan sauri guda huɗu a cikin Amurka, biyu a Argentina, da kuma layi ɗaya mai sauri don gwangwani kiwo a Peru. Abokan ciniki a China sun ba da umarnin layin masu sauri don abinci da gwangwani na abin sha.
A cikin Amurka, musamman, Faribault Foods ya shigar da abinci mai sauri na Soudronic zai iya layi a cikin sabon shukar Minnesota. Faribault mallakar La Costeña ne, mafi girman abinci na Mexico.
Masu yin Welder na kasar Sin suna haɓaka gasa
A kasar Sin, masana'antun na guda uku iya walda kayan aikisuna haɓaka haɓakar samar da su don baiwa abokan ciniki damar yin gasa tare da ɓangaren girma na gwangwani biyu na aluminum abin sha.
Chengdu Changtai Mai hankaliya bayyana cewa don haɓaka ƙwarewarsu, masana'antun guda uku na iya ba kawai bayar da inganci da sabis ba kawai amma har ma da ƙananan farashin samarwa, babban ɓangaren wanda shine tinplate. Saboda haka, sirara, tinplate mai wuya yana ƙara shahara.
Chengdu Changtai Mai hankali yana ba da kayan aikin injin guda uku, gami daSemi-atomatik da masu sarrafa jiki ta atomatik.
Ga tambayoyinku
Muna sarrafa farashin zuwa matakin da ya dace kuma ana iya daidaita shi bisa ga bukatun abokin ciniki. Sa'an nan, farashin zai ƙarshe dogara bisa ga buƙata.
Tabbas eh! Wannan zai zama sabis ɗinmu na bayan-tallace-tallace.
Lokacin aikawa: Juni-25-2025