Matakai a Tsarin Marufi na Tire don Gwangwani Masu Guda Uku na Abinci:
A bisa ga kididdigar da ba ta cika ba, jimillar ƙarfin samar da gwangwanin abinci a duniya ya kai kimanin gwangwani biliyan 100 a kowace shekara, inda kashi uku cikin huɗu ke amfani da fasahar walda mai sassa uku. Kasuwar gwangwani masu sassa uku ya bambanta sosai dangane da yanki.
● Arewacin Amurka: Daga cikin jimillar gwangwanin abinci biliyan 27, sama da biliyan 18 gwangwani ne mai sassa biyu.
● Turai: Gwangwanin abinci biliyan 26 suna amfani da fasahar sassa uku, yayin da karuwar sassan sassa biyu ta kai gwangwana biliyan 7 kacal.
● Kasar Sin: Gwangwanin abinci kusan guda uku ne kawai, inda suka kai girman gwangwanaye biliyan 10.
Shin masana'antun za su iya zaɓar fasahar sassa uku saboda dalilai da yawa, mafi mahimmanci shine sassaucin da yake da shi wajen biyan buƙatun abokan ciniki daban-daban don girman gwangwani da girma. Idan aka kwatanta da manyan masu samar da gwangwani masu sassa biyu na Draw & Wall Ironed (DWI), masana'antun sassa uku za su iya gyara injunan walda da kayan aiki masu alaƙa cikin sauƙi don dacewa da buƙatun samarwa na gwangwani masu tsayi da diamita daban-daban.
Shekaru da yawa, dukkan fasahohin biyu sun cika manufofinsu. Duk da haka, fasahar guda uku ta ci gaba da neman ingantaccen samarwa da damar yin nauyi. Soudronic ya bayyana cewa idan abokan ciniki suna neman damar yin nauyi, gwangwani guda uku za su iya cimma hakan. Gwangwani mai girman 500g mai kauri uku yana da kauri jiki na 0.13mm da kauri na 0.17mm, wanda ke da nauyin 33g. Akasin haka, gwangwani mai kama da DWI yana da nauyin 38g. Duk da haka, ba za a iya ɗauka cewa gwangwani guda uku suna da ƙarancin farashi ba tare da cikakken bincike ba.
Rage nauyin gwangwani yana da matuƙar muhimmanci ga masana'antun: farashin da ake amfani da shi, kamar farantin tinplate na jiki da ƙarshensa, tare da rufin da aka yi amfani da shi, ya kai kashi 75% na jimillar kuɗin. Duk da haka, hanyar rage nauyi ta bambanta tsakanin kera guda uku da guda biyu: gwangwani mai sauƙi mai sassa uku na iya zama mai rahusa amma yana da wahalar sarrafawa, yayin da tsarin D&I ya ƙunshi sassautawa, yana samar da halayyar sassauƙa ta halitta.
Masu walda masu saurin gudu suna kawo samar da guda uku kusa da saurin aluminum guda biyu
Duk da haka, ingancin gwangwani uku ya kai wani matsayi da ba a taɓa gani ba. Shekaru biyu da suka gabata, Soudronic ya ƙaddamar da layin walda da ake da'awar yana samar da gwangwani 1,200 na yau da kullun (diamita 300mm, tsayin 407mm) a minti ɗaya. Wannan saurin ya kusan matsakaicin saurin gwangwani 1,500 a minti ɗaya ga layukan gwangwani na abinci na DWI.
Mabuɗin wannan saurin yana cikin tsarin ciyar da waya ta tagulla wanda ke ba da damar saurin walda har zuwa mita 140 a minti ɗaya - saurin da jikin gwangwani ke wucewa ta cikin injin. Wani sabon abu kuma shine amfani da fasahar maki a tsohon sashin mai yin jiki don manyan gwangwanin abinci. Jikuna biyu masu tsayi iri ɗaya ana haɗa su, suna ƙara gudu ta hanyar rage gibin da ke tsakanin gwangwani a kan injin. An raba tagwayen gwangwani daga baya a layin. Kula da tsari kan walda, amfani da makamashi, kwararar tinplate, da sarrafa layi duk suna ba da gudummawa ga ƙaruwar ingancin layi.
Ba da daɗewa ba bayan fara amfani da shi a shekarar 2014, kamfanin samar da madara Friesland Campina NV ya zama abokin ciniki na farko da ya sanya irin wannan layin a masana'antar gwangwani da ke Leeuwarden, Netherlands. Ganin cewa waɗannan ƙananan gwangwani ne na madara, ana iya ƙara yawan amfani da su zuwa gwangwani 1,600 a minti ɗaya.
Daga baya, Heinz ya sanya irin wannan layin mai sauri a cibiyarsa ta Kitt Green, Birtaniya, wacce ke samar da gwangwani biliyan ɗaya kowace shekara don yin wake da taliya iri-iri.
Jakob Guyer, Shugaba na Soudronic AG, ya lura cewa Heinz ya yi nazari sosai kan fasahar zamani mai sassa uku da ta DWI mai sassa biyu don wannan sabon jarin. A bayyane yake cewa fasahar zamani mai sassa uku ta ci gaba da kasancewa mai matukar gasa a kasuwa saboda ingancinta. Sauran abokan ciniki a duk duniya, a Turai, Latin Amurka, da Asiya, sun cimma wannan matsaya.
Werner Nussbaum na Soudronic ya yi cikakken bayani game da layin: "An tsara dukkan layin ta hanyar Soudronic AG, gami da na'urar yanke jiki ta Ocsam TSN da kuma tsarin canja wurin TPM-S-1 da ke ciyar da na'urar walda ta Soucan 2075 AF. Ana yin walda ta jiki ta amfani da fasahar maki, tare da rabawa a kan na'urar haɗa Can-o-Mat. Tsarin canja wurin mai sauri yana amfani da kayan aikin Mectra da tsarin Can-o-Mat da Cantec, reshen Soudronic, ke bayarwa. Sarrafa layi muhimmin ɓangare ne na tsarin Unicontrol a cikin na'urar walda.
Idan aka kwatanta da layukan DWI, wannan layin mai sassa uku yana cin ƙarancin kayan aiki, gami da tarkacen samarwa. Bugu da ƙari, jarin da aka zuba don wannan layin mai sassa uku mai sauri ya yi ƙasa sosai.
Ingancin Samarwa Guda Uku Ya Kai Matsayin Da Ba A Taba Yin Irinsa Ba
Idan aka ƙididdige sau 3 a rana, tsaftace mintuna 30 a kowace aiki, gyaran sau ɗaya a kowace kwana 20, da kuma gyara a kowace kwana 35 (ban da hutu), jimillar adadin gyare-gyare a kowace shekara ya kai 940. Soudronic ya kiyasta cewa layin da ke aiki a 1,200 cpm tare da inganci 85% zai iya samar da gwangwani miliyan 430 a kowace shekara.
Masana'antun gwangwani na ci gaba da saka hannun jari a cikin gwangwanin abinci guda uku a duk duniya. An sanya layukan jirgi guda huɗu masu sauri a Amurka, biyu a Argentina, da kuma layin jirgi guda ɗaya mai sauri a gwangwanin madara a Peru. Abokan ciniki a China sun yi odar layukan jirgi masu sauri don gwangwanin abinci da abin sha.
Musamman a Amurka, Faribault Foods ta sanya wani injin sarrafa abinci mai saurin Soudronic a cikin sabuwar masana'antar ta ta Minnesota. Faribault mallakar La Costeña ne, babbar masana'antar sarrafa gwangwanin abinci ta Mexico.
Masu yin walda na kasar Sin suna kara karfin gasa
A China, masana'antun Kayan aikin walda na gwangwani guda ukusuna ƙara ingancin samar da su don baiwa abokan ciniki damar yin gogayya da ɓangaren da ke ƙaruwa na gwangwanin abin sha na aluminum guda biyu.
Chengdu Changtai Mai Hankaliya bayyana cewa domin haɓaka gasa, masana'antun gwangwani uku ba wai kawai suna ba da inganci da sabis mai kyau ba, har ma da rage farashin samarwa, wanda babban ɓangare na shi ne farantin tinplate. Saboda haka, farantin tin siriri da tauri yana ƙara shahara.
Chengdu Changtai Intelligent tana samar da injunan yin gwangwani guda uku, ciki har damasu kera jiki na semi-atomatik da atomatik.
Don tambayoyinku
Muna sarrafa farashin zuwa matakin da ya dace kuma ana iya daidaita shi gwargwadon buƙatun abokin ciniki. Sannan, farashin zai dogara ne akan buƙata.
Hakika! Wannan zai zama hidimarmu ta bayan-tallace-tallace.
Lokacin Saƙo: Yuni-25-2025